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September 9, 2008 4:15 PM PDT

EPA confused by Chevy Volt's fuel economy

by Antuan Goodwin
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(Credit: General Motor Co.)

The EPA is not sure how to rate the Chevrolet Volt's fuel economy, and GM isn't at all happy about it.

According to Motor Trend, the confusion stems from the EPA's classification of the Volt. Is it an electric vehicle (EV) with an onboard generator, or a hybrid vehicle that relies heavily on its electric drive? It's actually a little of both and a little of neither. The driving habits and battery-charging routines of the operator play a huge role in the classification of the Volt.

The way the Volt is designed, the wheels are powered by the electric motor and lithium-ion battery pack. When the batteries run low, the gasoline engine kicks in to extend the range. There is no direct connection between the internal combustion engine and the wheels. If the driver's commute is longer, driving is more aggressive, or if no plug-in option is available, the Volt will have to use its gasoline engine to keep the batteries charged, behaving more like a hybrid in this scenario. If the driver has a short commute, takes it easy on the accelerator, and plugs in to recharge the battery during the day, the Volt will operate primarily as an EV, and the gasoline engine's role will be greatly diminished.

In this configuration, the Volt can slip through about 85 percent of the EPA's test cycle without even firing up the gasoline engine. Using the EPA's standard formulas to calculate fuel economy, the Volt averages over 100 mpg. The EPA doesn't think that astronomical number is fair and has revised its tests with the requirement that the Volt finish the test with its batteries close to full charge, which means the internal combustion engine must run for the entirety of the test, dropping fuel economy to about 48 mpg.

GM, of course, argues back that the EPA's new test isn't fair because the test isn't representative of the way the Volt was designed to operate and doesn't reflect the Volt's plug-in option for battery charging.

The truth lies somewhere in between, but the EPA rating assigned will play a big role in whether consumers think the $40,000 Volt is a good deal compared with the Toyota Prius and the upcoming, and even less expensive Honda Insight.

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by colamix September 9, 2008 4:53 PM PDT
I would agree with the EPA if the Volt looked good enough to hit mainstream. If the photos that have been released are accurate, I predict GM will find a niche with the elderly who will no doubt surpass the EPA's mpg rating.
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by rosnathan September 16, 2008 9:33 PM PDT
All of these EPA tests can do is limit the way the ratings first off the sales line. Once people find out it really works, and saves money, then they will fly off the "shelves". I don't have any idea how much people realize the impacts of mass producing lithium-ion batteries, or how likely it is that in the long-run this thing will "save" on environmental consequences. If you're like me you like to hear about long-term and full scale ratings. Is the EPA making ratings based on how much of an effect their ratings will impact sales, therefore indirectly impacting the environment? Afterall, they are the ENVIRONMENTAL Protection Agency. Therefore, the're ratings may be quite biased.

p.s. these are just broad questions I would like to see answered. Whoever is more up to speed then me, could you please fill me in. Thanks.
by Fredrick_NP September 9, 2008 5:24 PM PDT
What they really need to do is come up with a whole new rating system. They should rate how many miles the car can go using just the battery power, and another to rate how efficiently it generates power.

This is a new kind of car and using the same old rating system would be totally unfair. If this thing rolls out with a 48 MPG sticker it will be an instant failure. People will compare it to the 50 MPG Prius that costs half as much... which would be stupid because the Volt has the ability to use no gas at all for long distances. In fact GM says it's 40 mile range is enough so that most Americans wouldn't need to use any gas at all over the course of a day.
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by Lerianis September 10, 2008 2:53 PM PDT
You hit the nail on the head, Fredrick. The fact is that this vehicle doesn't fit into either classification, so the EPA should make a NEW classification just for this vehicle.
I also have to agree that most people's commutes are nowhere NEAR 40 miles both ways. My parent's is, but then again they want to work for a big hospital in the city while living in the 'burbs. For my commute, when I was working outside of home..... no, the 20 mile distance each way would be 4 times what my commute actually was.
by colamix September 9, 2008 5:50 PM PDT
Fredrick_NP,

In that case, perhaps the EPA should also average out the fossil fuels used to generate electricity in many states and apply the numbers to the Volt's MPG. I'll trust the EPA's science over GM's marketing department any day.
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by cnet-og September 11, 2008 4:44 AM PDT
Why not also add in the energy used in the making of the car... and the transport to the dealer... and the... you get the point. Also, much electricity (including in my town) comes from other sources (in my case nuclear).

I propose a simple approach: The sticker should have, say 5 MPG ratings for trips of increasing distance: trips up to 20mi, 40mi, 100mi, >100mi. Each driver knows which applies to him... and can make a decision accordingly.
by permstev September 15, 2008 1:34 AM PDT
I think the concept of the Volt is a great and bold idea, BUT everyone needs to think the entire process through. Mainly where does the electricty come from to recharge the batteries?!? Last time I checked mainly from fossil fuels in this country. The basic laws of physics tell us that transfering energy from one form to another ie fossile fuels to steam to generate electricty, then to send that electricty over power wires to someones garage to charge their car batteries....well a significant amount of energy has been lost and wasted. So as stated, how much is it really going to cost to run this car. The bottom line is this car may not average more than "20-30mpg" when you take all those variables into consideration. Until we pull our heads out of our you know whats in this country and use more nuclear power and renewable energy sources I cannot see that this concept is going to decrease our reliance on foreign oil etc etc.
by theBike45 September 9, 2008 8:50 PM PDT
I'm not surprised that the brainless bobs at the EPA are confused. We can argue about how much mileage can be obtained during non-commute driving, but during commuting, it's simple as hell to use the EPA's own commuting trip stats to easily demonstrate that a fleet of Volts will get around 275 MPG.
I don't hold out any hope that those Govt workers will figure this one out. Someone said they were actually using their mileage test loop. What brainless dolts!!!
Reply to this comment
by fred2431 September 9, 2008 11:09 PM PDT
Enough of these inflated MPG claims for plug in hybrids where the 'test' depletes the battery charge and then claims a higher MPG 'because we only used this much gas'.

If you are looking for MPG then the battery pack needs to end the test at the same charge it started - otherwise you get inflated MPG results. It's the same as starting the test at the top of a hill and finishing at the bottom. The car has two sources of power - electric or gas. MPG is based on the gas used to propel it as the total source of energy consumed. The obvious criteria for the electric mode is how far you can go before you start thinking about the MPG. Two sets of numbers for the window sticker: Standard EPA MPG and Pure Electric Range. Keep the same EPA tests and just report these numbers.

Honestly though, the Volt is getting too much credit for being advanced when it is simply a modern component production version of the 1970's Subaru conversion in Mother Earth News. At least the Prius and Insight added some new concepts.
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by Bytemaster September 9, 2008 11:23 PM PDT
Why don't they come up with a dual-rating system. List it a 48 MPG Gas powered -- 100 MPG utilizing electric option. Give more information to the consumer. They are going to have to learn more about the plug-in hybrids anyway -- this way it will level the playing field and give the consumer more information and choice.
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by pjm237 September 10, 2008 3:08 PM PDT
it seems to me this is not any different than having both City and Hwy numbers. We need a new unit of measure though, Miles per unit energy. mi/kWh probably. In reality MPG is a mile per unit energy statement.
The test should be full charge and full tank. Run the Test Loop, City and Hwy, until its out of energy. Recharge the Car monitoring the kWh consumption. Refill the tank. Convert the gas usage to kWh. It's about 38kWh/gal. Take miles driven divided by the sum of the energy to charge the batts and the gas. and Poof, mi/kWh.
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by Babak Rezai September 10, 2008 7:00 PM PDT
Like usual the gov. organizations are outdated and behind the times.

pjm237 I agree with that, thats the best way to do ratings when we start mixing up this kinda stuff, only thing I see is the need to put the avg 38kWh/gal gas on the sticker too. Though that in its self presents an issue because every car will have a different avg so you cant just say 1 gallon = 38 kWh.
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by jscott418 September 11, 2008 7:42 AM PDT
With that price tag it would sure by a lot of gas! I think the Volt is already dead! Why can't GM build something simple?? It always seems to have to show off and then get's shown up!
Even the Prius struggles with justifying its added costs compared to a regular economy gas engine.
Does GM not get? The rich who can afford a $40,000 car don't care about paying for gas.
Its the poor people who need to save gas!! They certainly cannot afford 40 grand for a vehicle that will not save them any money for years!!
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by iss407 September 11, 2008 9:43 AM PDT
The Volt is not like the Prius or the Insight, or any other current hybrid. A series hybrid is fundamentally different. Seperating the gas engine from the rest of the drivetrain allows for many other options. Don't want a gas engine? Swap in a diesel, or a CNG, or a fuel cell, or a microturbine. Maybe swap in another battery pack and double or triple the range on pure electric. A series hybrid opens up all of these possibilities and more, even technology that we haven't thought of yet. I believe GM will use the same base drivetrain in Europe with a diesel engine.

I myself would love a series hybrid with an engine that can be easilly taken out when not needed for extended range. Keep the generator at home. Even hook it up to power your house when the power goes out. I want to only use the engine when I want long range, on trips. For 95% of my use I want to be able to run pure electric.
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by bangalore19 September 11, 2008 9:52 AM PDT
EASY SOLUTION:

total miles driven to no charge and empty tank / size of tank in gallons = x mpg

whichever is used (gas or electric) the majority of the time of the test designates which kind of car it is (or some similar simple formula)

sounds like someone (GM) knew the results ahead of time and "studied to the test"
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by evan1138 September 11, 2008 2:18 PM PDT
Part of the EPA's dilemma and disconnect is that historically MPG served two purposes: Dollar cost per mile (also depending on cost of gas), and environmental cost (aka pollution) per mile. Both costs were reflected in the MPG rating.

Now there are at least two different dollar cost factors and two different environmental cost sources. The dollar costs are gasoline and electricity prices, and the environmental costs are tail-pipe pollutants and electrical power plant pollutants.

The first casualty in this situation is that the environmental cost per mile, which is the true business of the EPA, is no longer representative of the dollar cost per mile. So the model will probably have to be overhauled, or scrapped and rebuilt.

What will come of this, it seems to me, is that there will be two numbers, DPM (dollars per mile) and PPM (pollution per mile). And these will probably be ranges. We're used to this with the City / Highway ratings for MPG; there will also be a range for the combined efficiency of the battery (charge-discharge) and the motor. And maybe the drive chain? Better stop now. Brain cloud forming.
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by EVehicle September 12, 2008 8:29 AM PDT
DOE's Advanced Vehicle Testing Activity (AVTA), INL, and testing partner Electric Transportation Engineering Corporation initiated Plug-in Hybrid Electric Vehicle (PHEV) testing activities during the second half of 2006. The link below will take you to the site where results are posted on some of the existing PHEV conversions. The results shown under PHEV America is the best source for comparison of not only fuel economy in both charge depleting and charge sustaining modes but also the kWh electricity comsumption as well. I expect that this testing program will also evaluate the production PHEV products coming as this was also done with production battery electric vehicle under the EV America banner in the past. Real vehicles on real roads driven by real people. The test procedures used produced excellant and meaningful results. This is the information that consumers can use to make informed, intelligent choices.

http://avt.inel.gov/phev.shtml
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