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February 18, 2009 10:06 AM PST

'BusinessWeek' ponders lithium ion market war

by Liane Yvkoff

One of 22 modules that make up the 16-kWh, 330-volt lithium ion battery pack for the Mitsubishi iMiev. The module contains four battery cells.

One of 22 modules that make up the 16-kWh, 330-volt lithium ion battery pack for the Mitsubishi iMiev. The module contains four battery cells.

(Credit: Mitsubishi Motors)

"Should Uncle Sam provide billions in loans and grants to a promising but unproven business? Or should the government wait for the market to sort things out before it backs a U.S. company?"

Those are questions posed in a BusinessWeek article last week. However, the questions are largely rhetorical: the U.S. Department of Energy already has a $25 billion Advanced Technology Vehicles Manufacturing Loan Program, and many car and battery companies are counting on these loans to aid their development and production of lithium ion batteries.

So it's not a question of "should," it's a question of "how?"

Lithium ion batteries will add at least $8,000 to the price of a production plug-in hybrid vehicle, according to BusinessWeek. However, that amount is probably on the low side when you consider that the Chevy Volt is predicted to cost a bit less than $40,000, a good portion of that price being the battery. Another manufacturer representative estimated that a lithium ion battery currently costs approximately $22,000, effectively putting the electric car out of reach to all but the well-heeled greenies.

Despite the disproportionately high vehicle price, the tax break for buyers of the Chevy Volt is only $7,500. Which isn't as generous as the $9,000 tax break the Japanese government will grant buyers of the cutesy electric iMiev when it goes on sale in Japan this year, according to AutoBlogGreen.

So what's being done to lower the cost of these vehicles? Manufacturing aid for electric car development is trickling out: Ford recently received $55 million in tax incentives from Michigan Economic Development Corporation to continue their research on advanced battery and electrical vehicle development, Tesla Motors announced approval of a $350 million loan to build an electric car plant from the DOE, and Nissan applied for a DOE loan to build a lithium ion battery plant in Tennessee.

Granting loans to build plants and fund research for a better, cheaper way to build lithium ion batteries may pave the way for additional technologies while firming up the U.S.'s image as a thought leader. However, not much is being done to make these car affordable for consumers.

Increased demand and mass production will likely bring down the cost of manufacturing the batteries as they did in the Prius, but they'll always be expensive because of the precious metals batteries use. For consumers to save money buying a Volt, production will have to increase to a million cars--lowering the cost of these costly batteries--and fuel costs must surpass $5 a gallon.

That strategy worked for the Prius, but Toyota had a boom economy, lax lending standards, and high demand for gasoline to help them move their vehicles. The current economy? Not so much.

This means that in the race to build a cheap lithium ion battery it's hardly a domestic versus import problem--it's a consumer problem. It doesn't matter from where or which company car makers source their batteries if no one can afford to buy them.

(Sources: BusinessWeek and AutoBlogGreen)

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Add a Comment (Log in or register) (12 Comments)
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by theBike1945 February 18, 2009 1:18 PM PST
Sorry, but li ion batteries are not costly because of "precious metals" nor does the Volt battery pack cost $22,000 as of this time frame. Conventional 1st gen li ion (mass produced) batteries of the type used by toolmakers and brainless car makers like Tesla, would cost around $700 per kilowatthour, making a Volt battery pack using that technology cost around $11,000. BYD now has on the road a Volt type car (Corolla size and shape) with a 60 mile battery range (versus 40 for the Volt). It sells for under $22,000. Why not assign article duties to folks who actually know something about the subject matter?
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by February 18, 2009 3:32 PM PST
I checked out BYD on google and I can see nothing on their website about actually selling a vehicle. It seems like it's in the research stage. Can you point me to where sales are actually available? I found BYD at www.byd.com and I see nothing on that site about selling anything.
by February 18, 2009 3:45 PM PST
upon further inspection I see that BYD is a Chinese website and not very well done at that. It reminds me of the Air Car which there were high hopes for but as far as I know will never actually make it to market. These companies are simply looking for venture capital so they come out with a snazy website with lots of promises but no results. They're counting on our dreams of independence from oil to sell themselves. Not saying there isn't a viable alternative. Right now it looks like upgrading a Prius to a plug in is the best alternative. At least you can do that around 30 to 35 K including the cost of the car. And if you learn something about installing it you can do it yourself for a lot less money. Chevy needs to lower their volt cost back down to the original 30K they promised. Otherwise it's just a yuppy vehicle.
by February 18, 2009 7:05 PM PST
and now for the final word. BYD does not sell cars at all. I went to wikipedia.org and here's what their site has to say about BYD: BYD Company Limited (SEHK: 1211) is a privately-owned company headquartered in Shenzhen, Guangdong, China, which is engaged in the manufacture and marketing of rechargeable batteries, handset components and automobile products.[1] It is currently the second largest mobile phone rechargeable battery producer in the world[2] and the largest producer of nickel-cadmium batteries.[3]
by yoda42 February 18, 2009 11:40 PM PST
According to this site: http://www.chinadaily.com.cn/bizchina/2009-02/17/content_7484286.htm
BYD sold 24,000 cars last month. They used to just sell batteries, not any more.
by dexterbland February 18, 2009 2:25 PM PST
Earlier generations of Lithium batteries used Cobalt as a cathode - which is reasonably expensive but by no means a precious metal. There are many cheaper alternatives in use today and future cathodes are likely to use nano-structures based on silicon or metal oxides. These wll not only be cheaper but allow for far greater energy density, longer battery life and quicker recharge times. The real cost is in the engineering and manufacturing processes which you would expect to reduce over time as mass production commences.
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by ppgreat February 18, 2009 2:50 PM PST
Batteries in electric propulsive vehicles don't have to just one type. You can have a couple of different types blended together.

Check out this company: www.indypowersystems.com
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by ChrisTexan February 18, 2009 3:31 PM PST
Unfortunately we might never achieve "economies of scale" on Lithium based batteries, as production scales up and demand scales up, it is very possible supply will NOT increase to meet it, in fact we are on a fairly finite amount of lithium to use for battery packs (and other uses), and many estimates are that it's not nearly enough to replace cars on a 1:1 basis from oil to "lithium battery"... It will likely drop some over a short term (of a few years), but then likely begin to rise as supplies become scarce.
Other battery tech is out there however, so it's not all bad, but counting on lithium batteries to become "cheap" in the future isn't a great bet at the moment.
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by Marshall_Am February 22, 2009 8:08 AM PST
Design the batteries to be easily recyclable? That way supply would only increase as discoveries of new, virgin, lithium deposits are harvested, because original material would return in a cycle back to being remade in another battery. Theoretically. Some idiots probably would still throw out their batteries, and so bury that valuable resource at the bottom of a landfill. How stupid. I'm not saying lithium containing products will ever be cheap, just cheaper if we don't design a once-through system of wastefulness.
by drivin98 February 19, 2009 7:25 AM PST
The price in the AutoblogGreen story is wrong by about $10,000. There was another post on the i MiEV a month later with the price had is usually quoted for the car; around $27,000 with hopes of driving it down to $20,000.

http://www.autobloggreen.com/2008/08/28/video-mitsubishi-boss-talks-about-electric-car-plans/
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by drivin98 February 19, 2009 7:33 AM PST
Crap. I should have read the whole linked article before commenting.

Still, I believe plans for other countries have it priced around $ 27,000 and I don't believe Japan is subsidizing foreign sales.
by Marshall_Am February 22, 2009 8:01 AM PST
Developing these batteries is expensive partly because the metals that go into them are rare. Therefore I ask the question: Are the batteries designed to be recycled easily? If many many cars will need these batteries, the elements needed to make the batteries will become more and more expensive because they will be more and more rare. It therefore behooves the manufacturers to design for easy recovery of the metals. Lord knows how much lithium has already been deposited in landfills and expensive to recover. You see, it isn't just about designing and building the cheapest battery, because that cheap battery might very well run the business into the ground when manufacturing and waste deplete the resource. A good battery renews the resource by return to the company for recycling of valuable elements. Will the Lithium ion battery manufacturers look ahead to the days of increased scarcity, and design well, or will they design for today, and screw themselves tomorrow?
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