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May 21, 2009 7:40 AM PDT

GM's new engine to make its hybrids and plug-ins even more efficient

by Liane Yvkoff
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A 2007 Saturn Aura and Opel Vectra equipped with HCCI engine prototypes.

A 2007 Saturn Aura and Opel Vectra equipped with HCCI engine prototypes.

(Credit: GM)

GM announced its development of a new, more efficient internal combustion engine that will eventually be used to power its lineup of hybrid and extended-range plug-in vehicles.

In the homogenous charge compression ignition engine (HCCI), the air and fuel mixture is compressed to ignite rather than using a spark. When combined with other advanced technologies, the HCCI engine provides up to 15 percent better fuel economy, according to GM.

Its fuel savings are achieved from reduced pumping losses, burning fuel faster at lower temperatures and reducing the heat energy lost during the combustion process.

A prototype HCCI engine undergoing transient combustion

A prototype HCCI engine undergoing transient combustion

(Credit: GM)

This advancement is significant because it approaches the efficiency of a diesel but doesn't require the more expensive exhaust system required to meet California's and other "clean state" emissions standards. In other words, GM now has an engine that provides the fuel efficiency of a diesel but can be sold in all 50 states.

It will also play a key role in GM's ability to provide even better fuel economy in its fleet of hybrid and extended-range vehicles, which still require a diesel or gasoline engine to operate.

"We're working on a range of technologies, including vehicles powered by fuel cells, but in the mean time, we still need the internal combustion engine," says Susan Garavaglia, spokesperson for GM.

"We're not fully set up for plug-in electric vehicles or fuel cell vehicles. Until we get the infrastructure in place, we have to have a variety of solutions available. There will be some cities that can accommodate these new technologies, but for the rest of the public, we don't want to leave them stranded," she explained.

Further testing is still needed to ensure its stability in a range of operating climates, such as extreme temperatures and thinner air. Although she wouldn't disclose a firm date for competitive reasons, Garavaglia said it should be in production vehicles in "sooner than 10 years."

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Add a Comment (Log in or register) (11 Comments)
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by Vegaman_Dan May 21, 2009 9:11 AM PDT
Gasoline engine with the efficiency of a diesel? Okay, call me interested in that one.
Reply to this comment
by Amyaz May 21, 2009 10:36 AM PDT
Ford already has this. It's called EcoBoost. The first model for 2010 is coming out this fall....
by wilsoch May 21, 2009 10:55 AM PDT
This is not the same thing as EcoBoost. EcoBoost is just a direct injection engine with turbos, and it certainly does not give you the fuel efficiency of a diesel. GM has those engines too, like the 2.0 turbo in the Solstice and Sky, or non-turbo direct injection engines. I haven't been that impressed with Ford's mpg numbers, although the normally aspirated DI engine in the new Chevy crossover supposedly gets over 30 mpg, which is impressive. The HCCI engines uses high compression, similar to a diesel engine. The only other companies working on this technology, to my knowledge, are Mercedes, which showed a prototype recently, and VW and Honda. Not sure where VW and Honda are on their efforts, but GM and Mercedes seem to be farthest along.
by DMAN3k May 21, 2009 10:23 AM PDT
HCCI... Isn't GM a little bit late to this game after Ford and many European car companies already has full running prototypes with some vehicles dated for release later this year?
Reply to this comment
by pcheng May 21, 2009 10:50 AM PDT
Wonder if it will get the same torque and mileage as a diesel? Would be cool if it can run on both gas and diesel.
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by gsmiller88 May 21, 2009 10:51 AM PDT
Ready in 10 years? It's looking doubtful GM will even be around in a year, let alone a decade.
Reply to this comment
by bradb21 May 21, 2009 10:55 AM PDT
Ford's EcoBoost still uses a spark plug and is really just a Direct Injection Gasoline engine which Audi & VW has been selling for at least two years now. So Ford's Ecoboost engine is also late to the game.
Reply to this comment
by zyxxy May 21, 2009 10:57 AM PDT
HCCI only functions under light load conditions at low RPM, in other words, cruise state. This is where you run most of the time, so that is a great help, but it offers no advantage at idle. So to really match the diesel, you have to cycle the engine off at stops so that it doesn't sit at idle. Also, it offers no advantage under acceleration. At those times, the engine runs in 'normal' spark ignition mode. So HCCI will compete with diesel under highway conditions, but less so in urban driving.

In a serial hybrid, this is more useful because the engine spends the majority of the time in the HCCI sweet spot, so I suspect this is GM's real target. Also, switching between HCCI and normal mode is very tricky. Ford has spent a lot of effort getting this transition to work, and to increase the area under the performance curve where HCCI is functional.

Lastly, I don't think GM is that far behind the other manufacturers in having an HCCI capable engine ready for deployment. The interesting developments will show up after they all have three or four years of accumulated experience with consumers operating them in day to day driving.
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by gt1948 May 21, 2009 11:46 AM PDT
GM has had their chance as far as I am concerned. US automakers have been cramming there high price gas guzzling, poluting cars down our troats for years. We bail them out with tax payer money and now they are on the verge of folding and they come up with a great new engine......
Its an internal combustion engine?still polutes, still uses oil products.....

Sorry but I will seek foreign/US designed electric.
Reply to this comment
by zrxman60 May 21, 2009 5:24 PM PDT
I believe GM was saving this engine to unleash on the public as a last resort. They'd much rather sell you a gas guzzling 600 hp SUV or pickup, but if they have to they'll sell you this.
Reply to this comment
by rickhigginshtbr May 23, 2009 10:17 AM PDT
...as many many people in this country would like something that powerful. But, for the daily commute, its definitely not necessary, which people need to learn as well.
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