Trains and trams come to life at the Siemens Mobility factory
Locomotives, railcars and trams in use all across the US are built in a huge factory outside Sacramento, California. Here's a look inside.
A tour of the Siemens Mobility factory
There's not much to see from the road, or even the parking lot. But it's fascinating inside.
For more about our tour, check out Where trains are born: Touring the Siemens Mobility factory.
Welding
As with most big things, the trains all start with little things. In this case, it's pieces of metal welded together.
Supporting the locals
Siemens contracts out the manufacture of the basic pieces to local companies, then it assembles them on site.
Red walls
The transparent red dividers block much of the intense blue-white light from the welding.
Welds
A welder welding some welds.
Truss me, I'm a professional
The body will rest on top; four wheels go below.
Testing
Not only are all of the parts made to precise tolerances, there are multiple testing stations for quality control. This machine simulates the weight of the train body.
Bodies of steel
Stainless steel is hard to work with, but it's used for train car bodies because of its strength and longevity. It's also ideal for many other types of vehicles, including SpaceX's Starship.
Assembly
The walls, floor and roof of a car are assembled separately and then joined together. This is part of a roof, with an open space that will eventually hold air conditioning equipment.
Walls and frame
The inside of one of the walls is bare before it's joined with other parts.
Shell
This is one of the Venture trainsets used on intercity routes, like with Brightline/Virgin Trains USA in Florida.
Crumple zones
Like all modern cars, and unlike most older trains in the US, the Venture cars have crumple zones at each end, or crash energy management as Siemens calls it. These are designed to absorb energy in a crash, protecting passengers from some of the impact.
Underfloor
In addition to seats, there will be an ADA-compliant bathroom. Under the floor will be the electrical equipment and a compressed air container for the braking system. The windows are larger than what you'd find on older Amtrak trains.
Cool breeze
Note the elaborate air conditioning ducts, which should help keep the car cool, without the air blowing in your face like it does from an overhead nozzle on an airplane.
Tippie toes
To make it easier for the workers to get under the cars, they're positioned high off the ground on these strange-looking bogies with stilts.
Charger
The next building over is where Siemens builds the Charger locomotives. This is the underside when viewed from the front.
Skeleton
A car comes together, piece by piece.
Missing some bits
This seems like a lot of space, but in a few slides you'll see it packed full of a 4,400-horsepower V-16 engine, radiators, electrical generators and more.
Fill 'er up
This is the massive fuel tank, which sits under the engine. It gives the Charger a roughly 1,000-mile range between approximately 2,000-gallon (7,500 liter) fill-ups.
In process
More Ventures in various stages of completion sit outside.
Trains on trains
In the fore- and mid-ground is Siemens's test track, which has AC and DC power lines. In the background rumbling past is a long Union Pacific freight train. I didn't catch the number, but I'd like to think it was pulled by the same 7419 GE Evolution locomotive I saw when I took the Coast Starlight 39 hours from LA to Seattle.
Charging along
Another under view of a Charger. At 71.5 feet (21.79 meters), they're quite long.
Tram assembly
In addition to train cars and locomotives, Siemens also builds trams, which are part of the transit systems in 17 cities in across the US.
Retro
Though brand new, this tram for Denver's RTD looks exactly like the cars that went into service in the Mile High City in the '90s.
Train truck
You may have been wondering, as I was at this point, how Siemens transports vehicles around the factory. (There aren't rails everywhere in the facility.) Here's the answer: Essentially, a highly agile powered dolly can hold an entire car or locomotive.
Charger pickup
Here a Charger is getting loaded onto the transport, though it's only moving one bay down for painting.
Ready to move... sideways
The wheels will pivot and move the transport horizontally. It also can rotate on its axis.
It's coarse, rough, irritating, and it gets everywhere
This can only be the sandblasting bay. The sand gets reused.
A new look
Down in the paint shop, trams are getting a few coats.
Wiry
Given the amount and variety of wiring, it's far easier to lay it all out on tables to make sure everything is where it's supposed to be and connected in the right places to the right things.
Final assembly
Here's where a Charger finally becomes a Charger.
Red heart
The Cummins turbocharged 95L V-16 engine produces 4,400 horsepower, but that's not what directly moves the train. Instead, it's a diesel-electric, where the engine is connected to a generator, which in turn powers electric motors that drive the wheels.
Generator
This is the generator, mounted on the front of the engine.
Electronics to be
This room will house all the brains of the locomotive in modules that can be replaced relatively easily if something goes wrong.
Insulate
The cab minus of any trim or controls is far from comfortable. For how a Charger looks in its fully completed form, check out Charger into the future: Inside Amtrak's new 4,400 hp locomotive.
Nationwide
In addition to Amtrak, Siemens is building Chargers for Maryland's MARC commuter rain, Via Rail Canada, and others.
Higher-speed
The top speed of the Charger is 125 mph, or 201 km/h. In normal use, tough, it will be far slower due to the quality of the privately owned tracks in the US that most intercity trains use.
Rare view
Here's a view you're not likely to see, hopefully. The box on the mid-right is the electric traction motor.
Please remove protective film before use
The console in the cab of a Charger that destined for the nearby Altamont Corridor Express, which runs between California's Central Valley and the Bay Area.
Plumbing
The emissions equipment is above the engine. Siemens claims 90 percent better emissions on the Charger compared to older locomotives in wide use, plus 16% better fuel economy.
Rad
On both sides of this section, which is screened-off but open to outside, are massive radiators to help keep the engine cool.
More machinery
At the back of the locomotive is a room with blowers that keep the rear traction motors cool and equipment that takes the DC power from the generator and converts it to AC to drive the motors.
Tram assembly
This was one of the few buildings where I could get an overview. Below, S70 trams get their final kitting out, already painted in their various liveries.
Common city sight
Siemens has built over 300 S70 trams for eight city metro systems across the US, including San Diego, Houston, Charlotte, Atlanta, Salt Lake City and others.
S70
Four of the standard six axles are driven for a top speed of 65 mph (105 km/h), though that varies depending on specific metro system. Usually it's a three-cabin design, with two mirror-image end cars, and a smaller central car, with around 60 to 70 seats total.
End of the line
So ends our tour, with one end of this tram.
For more about the trains and trams you've seen, and about our tour of the factory in general, check out Where trains are born: Touring the Siemens Mobility factory.